Axenic System is one of the leading company engaged in architectural
designing, planning, installation, commissioning of HVAC and Turnkey
construction for cleanroom projects
Modular Dry Cleanrooms
Table of Contents
Introduction Modular Dry Cleanrooms
AXENIC SYSTEMS (established in 1995) is one of the leading companies engaged in planning and installing of Modular Dry Cleanrooms to carry out the lithium ion batteries manufacturing process. Certain products need a Modular Dry Cleanrooms environment due to the product’s sensitivity to moistness. A team of highly skilled professionals plans systematic stages to ensure the finished product sustains a constant environment with controlled levels of temperature and humidity.
Modular design is a method to design that separates a system into compact, self-contained units that can be made independently then combined in several ways to create a whole system. In terms of building and architecture, modular design integrates universal components that are manufactured in a factory, then assembled on-site into anticipated configuration.
Modular Dry Clean Rooms are formed in response to the need for dry environments for certain procedures: in these settings, it is important that contamination levels and temperature are kept under control, and humidity levels stay extremely low. Certain products need a Modular Dry Cleanrooms environment due to the product’s sensitivity to moistness.
In other words, Modular Dry Clean Rooms is a confined space where the objective is “to sustain a constant environment with controlled levels of temperature and humidity.” These rooms normally have 2%- 20% relative humidity levels & 70°F temperature. When the relative humidity level is less than 2%, they are denoted as “anhydrous room”. Modular Dry Clean Rooms is a big step forward for the lithium-battery manufacturing industry, as processing that includes lithium electrodes must take place in particularly dry environments to prevent corrosion.
Benefits
- Modular Dry Cleanrooms can be built fast and quickly with minimal interruption in your facility.
- They can be easily extended or modified.
- Modular Dry Cleanrooms can be taken apart and reassembled in a new location.
- Even though the mechanisms of modular cleanrooms are somewhat universal, it can still be customized with a wide range of special features and equipment to make sure that it meets the application’s particular needs.
- Modular Dry Cleanrooms save time and money over most conventionally constructed cleanrooms.
Construction
The procedure of constructing a Modular dry cleanroom initiates with the selection of the components, which contains the materials for the walls, frame, ceiling, floor, and air filtration system. The base for the selection procedure depends on the anticipated classification. In order for a clean room to have a higher classification, it has to be manufactured using high quality resources and components.
The primary consideration while choosing the nature of a clean room depends on the types of walls, which can be fabric or solid. Each type, fabric or solid, comes in several varieties that can be custom fit to meet the requirements of the manufacturing procedure or testing needs.
Some major points considered for cleanroom construction:
Risk and Schedule Management: –
Our leading project control team takes a pre-emptive approach throughout the project life cycle in considering schedules and risks – key factors in the success of any project. As the construction manager and prime, we assess all of our trade partner sub-contractors against our safety, capability, and financial strength standards.
Sub-contractor Supervision: –
We have solid relationships with local subcontractor communities throughout the globe. We build a proposal list of local trade contractors who are familiar with the location, region, and project type from our proprietary contractor database.
Resources Management: –
Our procurement experts enhance supply chain procedures to ensure the most cost-effective development, obtaining, purchasing, moving, storing and controlling of materials. We have enthusiastic expertise in logistics as well as expertise in obtaining owner equipment, trade and professional services and materials in addition to subcontracts for construction.
Applications
Manufacturing lithium ion batteries is a difficult technical process that has many challenges – not the least of which is the necessity for all processing of the lithium electrodes to be done under very low moisture conditions – typically below 1% RH or lower (- 35°C or -40°C dew point) and must also be a low particulate atmosphere. For enhanced controlling of humidity in the lithium ion battery processing areas, Modular Dry Cleanrooms are established that allow manufacturing to take place in a dry environment that is hermetically sealed to sustain these very low humidity levels and delivers particle filtration for hygiene.
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